Supply chain consultancy for Automotive Industry

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Engaging a supply chain consultancy with automotive industry expertise is recommended when companies in this sector recognize a need to streamline processes in their supply chains. Automotive supply chains are complex as they have many tiers and lots of links in the chain. Although it is widely accepted that the automotive industry is a leader in running its supply chains well it is also clear that there’s room for improvement. Deliveries can be late, products could be of poor quality, damaged or incorrect and warehousing and logistics can be bottlenecks.

Using technology

Global vehicle manufacturers are known to use more ERP and packaged software systems than some other industries and they have adopted and integrated more e-business tools. The best direct suppliers to the vehicle manufacturers (Tier 1 suppliers) also utilize similar technology focusing on supplier integration and the sharing of data up and down the supply chain. However, this level of sophistication is costly and benefits can only be realized if systems are implemented and used efficiently. This is where automotive supply chain consultants can play their part.

Supply chain challenges

Automotive industries are caught in the wave of globalization. The challenge is to maintain and enhance supply chain flexibility and customer responsiveness whilst chasing economies of scale and cost savings. Such significant changes in the entire supply chain require tight focus. The automotive industry supply chain works on a -push’ model as opposed to a -pull’ supply chain. It is a mass production industry pushing cars out to be sold but the system is driven by the rate at which dealers order new vehicles. The consumer’s need for choice is changing the landscape and manufacturers must become more responsive to customer’s needs or lose income.

Opportunities for improvement

An external intervention can highlight areas of potential cost savings and efficiencies in the automotive industry supply chain.
Collaborating on product design with suppliers and outsourced designers to create continuous improvement can provide cost savings.
Operational costs can be reduced through leveraging an ERP system that gives full visibility into transactions across the entire enterprise
Taking advantage of e-procurement solutions and electronic data interchange (EDI) will streamline financial and business transactions.
Integrating with your automotive supply chain partners using reliable, real-time information can improve performance and flexibility.
Successful decisions are supported by analysis and reliable and relevant information that leaves no room for misunderstanding.

Quality data and its accuracy and accessibility are enablers.
Companies in the automotive industry want to improve the quality of their products, lower their costs and speed up the time to market. Meeting the challenges of today’s vehicle marketplace can be accelerated by using a supply chain consultantcy for the automotive industry.

Auto Tips January 2nd 2012

Thermal Coatings for the Automotive Industry

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Thermal coatings for automotive parts are in ever-increasing demand, as they provide a level of protection and enhanced safety that manufacturers and drivers covet.

The following is a summary of three of the main types of automotive coatings and their function within the automotive industry.

Dry Film Coatings:
Dry film coatingsare designed to create a permanent lubricated surface to impede galling and the seizing of automotive components. The suggested application process allows the coating to become an intrinsic part of the component rather than a coating on the surface.

Dry film coatings can be applied to:
Piston Skirts
Cylinder Walls
Crankshafts & Camshafts
Bearings & Gears
Valve Stems & Rocket Pivots
Engine Blocks
Oil Pans
Valve Covers

Thermal Barrier Coatings:
Thermal barrier coatingsreduce the heat transfer of automotive components that operate at high temperatures. These coatings are used throughout the automotive, commercial truck, heavy equipment and performance racing industries. Automotive products given thermal barriers coatings increase vehicle performance, reduce maintenance cost and protect against corrosion.

Thermal barrier coatings are most often applied to:
Piston Domes
Combustion Chambers
Valve Faces
Exhaust Systems and Components

Heat Dissipation Coatings:
Heat dissipation coatings, when applied to the surfaces of automotive components, transfer heat away from the substrate, resulting in improved efficiencies, performance and longevity of the coated parts as well as the vehicle. Heat dissipation coatings are ceramic bonded, thermal-conductive coatings that help prevent corrosion and damage related to chemical and solvent attack.

Heat dissipation coatings are used on:
Radiators
Brake Drums
Oil Coolers
Differentials
Transmission Cases
Lighting Equipment
Heat Exchangers
Transmission Coolers
Air Conditioning Condensers

APS Materials provides thermal spray solutions for the automotive industry as well as the biomedical, semiconductor and aerospace industries. Their engineering staff offers more experience in adaptingthermal sprayto the resolution of problems than perhaps any other institution in the community. For example, APS processes can apply and manipulate materials to feature specific surface qualities, such as bio-active/bio-inert, dielectric, semiconducting and thermo-insulating.Materials can be processed in powder, wire and rod form, and can include ceramics, metals and cermets. Precise thicknesses can be achieved through controlled deposition rates and robotically controlled spray parameters ensure concrete bondstrength.

Auto Tips September 6th 2011